Analisa Cacat Produk Dan Kerusakan Mold Pada Proses Injection Molding Dan Tindakan Perbaikan Di PT. Patco Elektronik Teknologi

Authors

  • Muhammad Arif Universitas Pelita Bangsa Bekasi
  • Hasyrani Windyatri Universitas Pelita Bangsa Bekasi
  • Suhendra . Universitas Pelita Bangsa Bekasi

DOI:

https://doi.org/10.47233/jsit.v4i2.1809

Keywords:

Injection Molding, Product Defects, Mold Damage, Gas Mark

Abstract

This study examines product defects and mold damage in the injection molding process and corrective actions at PT. Patco Elektronik Teknologi. This type of research is field research with a qualitative approach. Researchers use primary and secondary data sources. Data collection techniques through observation, interviews, and documents related to product defects and mold damage in the injection molding process and corrective actions. The data were analyzed using data reduction, data presentation, and conclusion drawing methods. The results of the study show that injection molding has many advantages when compared to other plastic manufacturing methods, but in the process there are various defects in the plastic products produced. Based on the FMEA analysis, a number of product defects occur due to several factors, such as Bending, Gas Mark, Silver, Flash, Under Cut, Crack, Flow Mark, Scratches, Burn Mark, and Short Mold. Gas Mark has the highest risk priority number (RPN) value of 75. The problem of defects due to gas marks occurs in the housing panel components produced by PT. Patco Elektronik Teknologi. The company took corrective action NG Gas Mark on the housing panel product by means of mold maintenance and gas vent making by the mold shop for the cavity and ejector pin parts. After the gas vent making process was carried out, defects due to gas marks were greatly reduced in the housing panel products produced by PT. Patco.

Downloads

Download data is not yet available.

References

Anggi. (2023, 12 4). FMEA Adalah: Pengertian dan Cara Menerapkannya di Dalam Manejemen Perusahaan. Diambil kembali dari https://accurate.id/marketing-manajemen/fmea-adalah/

Aprilia, M. (2023, 5 30). Cara Kerja Mesin Injection Molding: Kelebihan dan Kekurangannya. Diambil kembali dari https://www.blog.imajin.id/post/cara-kerja-mesin-injection-molding-kelebihan-dan-kekurangannya

Benjamin S. Blanchard, Dinesh Verma, & Elmer L. Peterson. (1995). Maintainability A Key to Effective Serviceability and Maintenance Management. Penerbit Wiley.

Didik Sugiyanto, Yefri Chan, & Angga Taoupik. (2023). Pengaruh Temperatur dan Tekanan Terhadap Hasil Cetakan Polypropylene Menggunakan Mesin Injection Molding Vertikal. Jurnal Konversi Energi dan Manufaktur, Vol.8, No.2.

Faradini, A. M. (2018). Rancang Bangun Cetakan Sole Sepatu Rotary Injection Molding. Departemen Teknik Mesin Industri Fakultas Vokasi Institut Teknologi Sepuluh Nopember.

Ferdy Fernanda Ramadhan, & Eidelweis Dewi Janati. (2021). Pembuatan Preform dengan Material Bahan Polyethylene Terephthalate (Pet) Menggunakan Mesin Injection Molding. UNMA.

Fillplas. (2024, 6 25). Typical Products Made with Plastic Injection Molding. Diambil kembali dari https://fillplas.com/injection-molding-with-typical-products/

Hakim, S. (2021, 6 25). Cara Kerja Mesin Injeksi Molding: Pelajari Yuk! Diambil kembali dari https://sentramolding.com/cara-kerja-mesin-injeksi-molding-pelajari-yuk/

Hakim, S. (2021, 6 23). Mesin Injeksi Molding : Mengenal Bagian-bagiannya. Diambil kembali dari https://sentramolding.com/mesin-injeksi-molding-mengenal-bagian-bagiannya/

Han, H. J., & Kim, Y. (2017). Study on Effects of Mold Temperature on the Injection Molded Article. Archives of Metallurgy and Materials, Vol. 62.

HPJ. (2024, 3 27). Kenali Berbagai Jenis Mesin Plastik Injection Lengkap Kelebihannya. Diambil kembali dari https://hpj.co.id/mesin-plastik-injection-lengkap/

Irwan Yulianto, Rispianda, & Hendro Prassetiyo. (2014). Rancangan Desain Mold Produk Knob Regulator Kompor Gas Pada Proses Injection Molding. Reka Integra, No.3, Vol.2.

Iwan Nugraha Gusniar, & Agung Izzulhaq Choerullah. (2021). Analisis Perawatan Mesin Injection Molding FCS-HN 200SV dengan Metode TPM di PT. XYZ. JITMI (Jurnal Ilmiah Teknik dan Manajemen Industri), Vol.4, No.2.

LPC. (2024, 6 25). Pabrik Injection Molding Industri Layanan Solusi Efisien. Diambil kembali dari https://lpc-ind.com/artikel/pabrik-injection-molding-industri-layanan-solusi-efisien/

M. Tirtana Siregar , & Abdullah. (2017). dengan judul Evaluasi Kinerja Kegiatan Perawatan Mesin Injection Mold Menggunakan Metode Total Productive Maintenance (Tpm) Pada PT Ichikoh Indonesia. Teknika: Engineering and Sains Journal, Vol.1, No.2.

Martua Raja Rangkuti, Suliawati Suliawati, & Mahrani Arfah. (2022). Analisis Nilai Efektivitas Mesin Injection Moulding dengan Metode Overall Equipment Effectiveness di PT. Namasindo Plas Medan. Buletin Utama Teknik, Vol.18, No.1.

McDermott, R. E. (2009). The Basics of FMEA. United States of America: CRC Press.

NBP. (2018, 2 28). A Brief History of Plastic Injection Molding. Diambil kembali dari https://nbplastics.com/resources/brief-history-plastic-injection-molding/

Oudat, Q. M. (2020, 9 26). Plastic Molding Defects. Diambil kembali dari https://www.slideshare.net/slideshow/plastic-molding-defects/238646701

Pasaribu, F. L. (2020). Analisis Efektifitas Mesin Injection Moulding Pada PT Nittoh Batam. Program Studi Teknik Industri Fakultas Teknik dan Komputer Universitas Putera Batam.

Putradhi, A. H. (2013). Analisa Safety Instrument System Dengan Menggunakan Metode FMEA dan FTA Pada Turbin Uap di PT. PJB Unit Pembangkit Gresik. Jurnal Teknik Pomits, Vol. 1.

Stamatis, D. (1995). Failure Mode and Effect Analysis: FMEA from Theory to Execution. Milwauke: ASQC Qualit.

Sulung Wibawansyah, & Ali Akbar. (2024). Identify Product Defects In The Injection Molding Process, Procedia of Engineering and Life Science. Vol.7.

Surbakti, S. E., Restu, F., Albana, M. H., & Saputra, I. (2019). Identifikasi Cacat Produk dan Kerusakan Mold pada Proses Plastic Injection Molding . Jatra, Vol. 1, No. 2, Desember.

Teklehaimanot, S. (2011). Simulation and Design of a Plastic Injection Mold. Arcada: University of Applied Sciences.

Tokoplas. (2021`, 11 15). Mesin Injection Molding Plastik: Jenis-jenis dan Kelebihannya. Diambil kembali dari https://tokoplas.com/blog/technology/jenis-jenis-mesin-injection-molding

Waruwu, M. (2023). Pendekatan Penelitian Pendidikan: Metode Penelitian Kualitatif, Metode Penelitian Kuantitatif, dan Metode Penelitian Kombinasi (MIxed Method). Jurnal Pendidikan Tambusai, Vol. 7. No. 1, 2897.

Wibisono, M. A. (2023). Schedule Preventive Maintenance Pada Mesin Injection Molding Sumitomo Di PT. X. Program Studi D3 Teknik Mesin Jurusan Teknik Mesin Politeknik Negeri Jakarta.

Downloads

Published

2024-07-07

How to Cite

Arif, M. ., Windyatri, H. ., & ., S. (2024). Analisa Cacat Produk Dan Kerusakan Mold Pada Proses Injection Molding Dan Tindakan Perbaikan Di PT. Patco Elektronik Teknologi. Jurnal Sains Dan Teknologi (JSIT), 4(2), 158–167. https://doi.org/10.47233/jsit.v4i2.1809